Additive Manufacturing

From rapid concept validation to functional end-use parts, Diversified Solutions Group helps companies accelerate development, reduce tooling costs, and bring products to market faster through industrial additive manufacturing technologies.

Move Faster. Spend Less. Iterate More

Traditional manufacturing methods often require significant upfront investments in tooling, molds, and production setup before a single part can be produced. Additive manufacturing removes these barriers, allowing companies to validate designs, test concepts, and produce functional components in days instead of months.

Whether you’re developing a new product, validating a design, or producing low-volume production parts, additive manufacturing provides the flexibility to move quickly while reducing risk.

A large pile of black metallic rings or washers, randomly stacked and overlapping each other.

Additive Manufacturing Capabilities

Industrial SLS Additive Manufacturing

Selective Laser Sintering (SLS) produces strong, durable nylon components capable of replacing traditionally manufactured plastic parts in many applications. Unlike FDM printing, SLS parts require no support structures and deliver excellent surface quality, mechanical properties, and dimensional consistency.

SLS is ideal for:

  • Functional prototypes

  • Production-grade nylon components

  • Short-run manufacturing

  • Bridge production

  • Custom industrial products

  • Complex geometries impossible to mold or machine

The Performance of Injection Molding Without the Cost of Tooling

3D printed metal parts in a powder bed 3D printer, including a spherical lattice structure and various geometric components.

Produce functional nylon components without investing tens of thousands of dollars in molds and tooling. SLS allows companies to validate market demand and scale intelligently before committing to injection molding; in some cases, SLS has even proven to be the most economical manufacturing technology in a production environment.

Industrial FDM Additive Manufacturing

Fused Deposition Modeling (FDM) is the ideal platform for rapid prototyping, product development, and concept validation. Parts can often be produced within days, allowing engineering teams to test form, fit, and function before moving to production.

FDM is ideal for:

  • Product ideation

  • Design iteration

  • Engineering samples

  • Form and fit testing

  • Manufacturing fixtures

  • Production tooling aids

  • Concept validation

A 3D printer fabricating a metallic gear on a flat surface.

Engineering grade FDM polymers now enable UV, chemical, and heat resistant parts to be produced in hours, not weeks.

Rapid iteration enables engineers and entrepreneurs to identify issues early and improve designs before expensive production decisions are made.

Additive vs Traditional Manufacturing

Product Volume Dictates the Manufacturing Process

Comparison table contrasting additive manufacturing and injection molding for various features, highlighting advantages of additive manufacturing with green check marks and disadvantages of injection molding with red X marks.

Most additive manufacturing providers focus solely on producing parts. DSG combines additive manufacturing capabilities with real-world manufacturing experience.

Because DSG also supports sourcing, supplier management, and contract manufacturing, we can support your product from initial concept through full-scale production.

We help customers determine:

  • Whether additive manufacturing is the right solution

  • When to transition to traditional manufacturing

  • Design considerations for manufacturability

  • Cost reduction opportunities

  • Production scaling strategies